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Why use Nanotechnology for Protecting and Water Proofing Surfaces?

NanoPhos SurfaPore™ Product Line

What is nanotechnology?

Nanotechnology refers to the scientific field, which deals with very small structures, usually sized below 100 nm. One nanometer (nm) stands for one billionth of a meter (10‐9 m) and it is so small that if earth was one meter in diameter, then one nanometer would have been the size of anapple! Nanosized materials reveal unique properties when compared to ordinary, bulk materials or even molecules. At NanoPhos, we take advantage of these unique properties to develop applications that are user‐friendly, safe, cost effective, but most importantly, to address everydayproblems.

Why nanotechnology on my surfaces?

SurfaPore™ formulations act completely differently, when compared to any two‐component (2K) or silicone based formulations, as they do not create a "plastic film" on the surface applied. For example, SurfaPore C protects and waterproofs surfaces, by deeply penetrating the pores ofcement based substrates: Instead of sealing the pores, nanoparticles "dress them", assuring that water or other corroding factors are effectively repelled by chemical forces. In this manner, protection is provided deeply in the substrate which is therefore not affected by abrasion ormechanical wear. As nanoparticles do not form polymer chains, SurfaPore modified surfaces can last longer; even after eight years they exhibit 95% of their original activity or functionality. SurfaPore modified surfaces are more resistant to the "hard" part of solar light (UV radiation) whichdoes not induce the "yellowing" effect.

It is evident that SurfaPore formulations do not alter the color and the natural appearance of the surfaces modified, as they do not create any film or membrane.

So, is “breathing” important?

A most import advantage of SurfaPore™ technology is the "breathing" of the modified surfaces. In particular, in case of leakage behind the SurfaPore C or R or W modified surfaces, the liquid water can be evaporated to the environment, without accumulating inside the building surface. Thisis evident, as water vapors can still travel inside the pores of the material and reach the open environment. The internal pressure developed is relieved by evaporation. At the same time, water is also blocked from the environment to be transferred inside the material. In this way, buildingfailures (swelling, cracking, warping) are prevented. All in all, SurfaPore™ modified surfaces remain dry and unchanged in both appearance and mechanical properties.

Can marble and granites be protected from stains?

It is more than often that stains can penetrate inside the microporosity of surfaces and destroy the aesthetic appearance of marbles, granites or unglazed ceramic tiles. NanoPhos labs provide nanoparticles that can dress these small pores and seal them permanently. In this way, slightlyabsorbing precious surfaces possess anti‐staining properties and retain their original, natural appearance for more than ever.

General Description of SurfaPore™ formulations

SurfaPore™ are water based, liquid formulations, developed, produced and bottled from NanoPhos SA, in order to provide effective waterproofing, stain proofing, protection and "shielding" of building surfaces. As their viscosity resembles the one of water, they can be easilyapplied by a roller, a brush or spraying. Their unique composition against water, corroding factors and wearing is nanotechnology based.This assures effectiveness, prolonged time life and minimal (practically zero) change of the original, natural appearance. Even thoughSurfaPore™ formulations are composed of advanced nanotechnology driven particles, they are really cost effective.

Safety

SurfaPore™ formulations are considered Not hazardous according to Council Directive 1999/45/EC and its subsequent amendments. Theyare completely water based, without hazardous solvents. In any case, their Volatile Organic Content (VOC) is far below EU regulations,even for the year 2010! Indicatively for SurfaPore™ C: VOC (Volatile Organic Content). Maximum EU VOC content limit value (Directive2004/42/CE) of the product in a ready to use condition (category A/c “coatings for exterior walls of mineral substrate”, Type WB): 75 g/L(2007), 40 g/L (2010). Maximum VOC content of this product is 24 g/L. Material Safety Data Sheets are readily available.

Application Example: SurfaPore™ C

SurfaPore™ C can be applied on existing surfaces by a roller, a brush or spraying (manual orautomated). The consumption rate is estimated at 8‐10 m2/L, strongly dependant on theproperties of the surface applied. Maximum water repellency is achieved 24 hours afterapplication. No other modification is necessary. Only on very absorptive surfaces re‐applicationis necessary, within 3 hours.

The versatility of SurfaPore™ C application is remarkable: Grout or fixing cement can be formulated by replacing 1/3 of water used in thepowder mix with SurfaPore C. Adequate mixing is required. There is no change in setting time, or mechanical properties of the resultingmaterial. On the other hand, the material is water proof and thoroughly protected.

Tests & Results under International Standard Procedures

ASTM E514 – Pressure Driven Water Resistance

This testing procedure refers to the water resistance under constant pressure conditions. Five SurfaPore C modified masonry samples wereexamined under 500Pa pressure (water tank method) for 120h:

Reduce of Water Penetration: 89,2% ±2% Reduce of Water Leakage: 99,4% ±2%

Stability under Ultra Violet (UV) Irradiation

This testing procedure examines the resistance of SurfaPore coatings under continuous ultra violet irradiation, for comparison reasons, acompetitive silane, solvent based product is sited. As a measuring method, the contact angle between the SurfaPore modified surface anda 50 μL water droplet was measured. Adequate water repellency is achieved when contact angles exceed 90 degrees.

Time
(hours)
SurfaPore™ C Competitive Product
(silane/solvent based)
Initial Modification 0 137 140
(+ 500h UV/watercondensation) 500 108 87
(+ 1000h UV/ watercondensation) 1000 103 56
(+ 1500h UV/ watercondensation) 1500 105 38
(+ 2000h UV/ watercondensation) 2000 92 <20

SurfaPore™ C exhibits at least 3 times more resistance to UV irradiation.

RILEM Test 11.4 ‐Measurement of Water Absorption on Cement Based Materials

The test procedure RILEM 11.4 determines the water absorption rate of a vertical cement based surface, using a 10 cm glass tube, full ofwater. The loss of water from the tube, due to water absorption of the surface is measured in time (24h max). Glass tube water loss (in cm) is reciprocal to the water repellency and protection of the cement based surface. For water resistant surfaces, loss of water is under 4 cm,whilst for water proof surfaces the loss of water must be below 1cm.

RILEM tube water loss (cm)
15 min 30 min 1h 2h 4h 8h 24h
Unmodified Sample 0,7 1,8 2,5 >4 >4 >4 empty
Unmodified Sample + 1000h UV 1,1 2,2 4 >4 >4 >4 empty
SurfaPore C +1000h UV 0,10 0,10 0,10 0,10 0,20 0,30 0,40
SurfaPore C 0 0,05 0,10 0,15 0,20 0,30 0,50

ISO EN 1015‐18 Capillary Coefficient Determination

Capillary Coefficient C (g/(dm2.min1/2)) determination values are reciprocal to the water absorption ability. 100g of cement powder wasused for preparing necessary samples. Each sample requires at least 17g of water to achieve a settable and workable cement paste. Cvalues below 0.11 are considered extremely effective water protection.

Water/SurfaPore™ C Ratio (g) C (g/dm2.min1/2)
17/0 0.19
0/17 0.06
14.5/2.5 0.12
12/5 0.10
10/7 0.06
Surface modification with SurfaPore C 0.05

Water Vapour Permeability Loss

Water Vapor Permeability was determined as the rate of water vapors "travelling" through a 2cm thick cement sample.

Vapor Permeability % Loss
Unmodified Sample 6,02∙10‐3 h‐1
SurfaPore C – Surface Application 5,79∙10‐3 h‐1 3,82%
SurfaPore C – Mixing with Powder instead of water 4,81∙10‐3 h‐1 20,10%
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